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News > Projects > Project ST2GT4

Header for the 4AFE

Modification Type:
Performance (fuel efficiency)

Difficulty of Install/Modification:
Impossible (needs welding)

Preparation And Install Time:
1 hr (with a good professional welder)

Here is the infamous Pacesetter headers branding logo

As you can see the headers come in two pieces for the 4AFE engine.  More specifically, this is for the Corolla's 4AFE (1.6L engine).  If you also notice, there is no flex pipe visible.  This is because the collector cannot use a flex pipe otherwise there wouldn't be any scavenging.  If you don't know why...read up more on Headers 101 written by a good friend of mine (a great and experienced tuner).

Here's where the exhaust will meet the headers

Another shot of the headers

Here is where the celica infamous heat sensor will be bolted onto.

The celica at the exhaust shop.  The charge for the actual header welding and install would be $170 @ golden auto.

The celica gets closer to heaven thanks to my man Han.

Here is the flex pipe we are going to replace.  Thanks to some of the really knowledgeable people @ pacesetter.  I didn't have to find out the hard way that the headers / collector pipe would come up short to the catalytic converter...unfortunately the headers aren't as great as their service...keep reading to find out.

Removal of the flex pipe.

Here is the replacement pipe in place of the flex pipe that was taken out.  Its flange was sliced off.

 Han checking the flange on the catalytic converter.

 The mandrel pipe which will bond the header's collector pipe with the catalytic converter.

 Removing the old bolts from the cat converter.

 Welding begins...

 More welding...

 The result of the welding.

 This is what the headers should look like when assembled.

 The man behind the welding (Han of Golden Auto Exhaust @ Daly City)

 NOTE:  When you drive around for awhile, the header's paint (which was done by pacesetter) will burn and look like what you see below so don't bother what kind of paint you will finish your headers in unless you want to Jet Hot them (an unrecommended ceramic header coating @ $700).  This is after a week of driving.  At least from the impression I've had driving the car for almost a month.  I have made some serious savings on gas.   However, don't expect to make any performance gains from this upgrade.  According to the engineers @ pacesetter, this header was engineered for fuel efficiency.

 

Back to ST2GT4 main index

Brought to you by on Friday, August 01, 2003 (UMST)
 

Comments:

4afe headers
By Celicafan01 on Sunday, October 17, 2004 (UMST)
sup all :D i just dropped in to ask a question got a 90 st myself and came across those headers for a cheap price i to also live in cali and im wondering if you've had any problems with passing emission tests? thats the only thing holdin me back so far cus i put a full catback on with the intake n such now i know i wouldnt pass with the intake but with the stock intake and those headers have u passed ?

Reply to this Comment
 

header question
By refriedskid on Sunday, March 06, 2005 (UMST)

now that the header is several miles and months old, hows is it holding up??

warpage? cracks? leaks? waht was the purchase price? model No..?

where did you buy it??? has it really helped with millaige??? does the heat affect the alternator?? does the hood get hot from the header??

thanks Jim 469 450 8632 restoring 91 ST http://barstoolracers.com

Reply to this Comment
 

To answer both of your questions
By smbius on Wednesday, March 09, 2005 (UMST)

I could not pass with Cali emmissions because it doesn't pass visuals (parts that look like they do not belong).  HOWEVER, if you know someone who can "exempt" you from the visuals and just do the actual emissions test, you'll do fine.  I passed...but only because I knew someone who let me bypass the visual test.  So if you (or anybody) ever get this header, ask the welder to make sure he matches the header's length and flange with the stock one.  That way, when you want to do emissions...just bolt the old stock manifold back...pass the emissions...then bolt the headers back on. 

As for usage, cracks, warpage...yes. I've had all of those except the warpage.  I dynoed the car before and after the header. Aside from louder noise coming from the exhaust, I only got a 2 hp increase.  There is some notable difference in gas mileage and that's a good thing.  I'd also advise figuring out a way to shield the headers since my alternator wires/harness got fried on a long drive from SF to LA - a $300 repair bill.

Reply to this Comment
 

Clean Engine Bay
By 90CelicaST on Friday, July 15, 2005 (UMST)
Wow, love the site. And LOVE the clean engine bay. Did you clean it yourself? If so, with what? I'm wanting to shine up my 1990 ST, so it looks as clean as yours. Keep up the good work.

Reply to this Comment
 

Beware of the smog
By smbius on Thursday, September 15, 2005 (UMST)
If you guys plan to get this header for the car, prepare for some serious smog nightmares. I'm going through one right now. I repeat..do not throw away your stock manifold and stock pipe that attaches to it. It will be the only part that you can use to pass smog. I have changed my headers back to stock manifold and had a exhaust pipe fabricated to go back to the catalytic converter. Guess what. It still failed. This was after replacing the Oxygen sensor, spark plugs, and oil. All new. So any of you kids that plan to do this. KEEP YOUR STOCK MANIFOLD and PIPES!

Reply to this Comment
 

While we're on the subject...
By 93Celica on Tuesday, January 31, 2006 (UMST)
Speaking of your engine bay, is there anything you used to clean your valve cover with?  How is it so clean?? Any tips?

Reply to this Comment
 

header
By rockinrolla on Monday, July 28, 2008 (UMST)
i found a header with the jet hot coating for $233 at carparts.com, also the black plaint they come with from pacesetter are for shipping protection only. If you get these it is highly recomended to sand it off and spray with high temp paint or with header wraps.This will improve th performance.

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